Properties of film coatings
Polyethylene film is used not only in agriculture, but also in construction, as well as for packaging various goods. However, not every roll film is suitable for covering greenhouses. Types of film made from low-density polyethylene have low strength and do not tolerate temperature changes and solar radiation. Such a film becomes deformed and breaks within 2-3 months in summer, and cracks when the temperature drops below -10°C in winter.
Professional greenhouses under film
There are several types of film for greenhouses:
- made of high-density polyethylene;
- light-stabilized polyethylene;
- light-transforming, heat-retaining film;
- ethylene vinyl acetate copolymer film “Svetlitsa”;
- PVC film;
- reinforced polyethylene;
- air bubble, thickness from 4 to 10 mm.
Films for covering greenhouses, regardless of type, have general advantages and disadvantages.
Features of film coverings for greenhouses:
- simple installation, repair or replacement of film;
- light weight and low load on the frame;
- large selection of thickness, width and types of film.
Greenhouse with film
Prices for PVC film
PVC film
To improve the characteristics of the film, various components are added to the polymer, giving it special properties.
- Light stabilizers are components built into the polymer chains of a material and reduce the harmful effects of solar radiation on the structure. Film with light stabilizers does not deteriorate after several months of use, even under the bright spring and summer sun. In addition, light-stabilized film has greater elasticity and frost resistance; it does not have to be removed for the winter.
Light stabilizers or UV stabilizers
- Thermal stabilizers increase the film's resistance to elevated temperatures, which is important when using the coating on a metal frame.
- Antistatic additives prevent the formation of a static charge on the surface of the film, so it does not attract dust and contaminants that impair its transparency. The light transmittance of such a film practically does not decrease over the entire period of use.
- Anti-blocking components prevent sticking of film layers - this property is important for long-term storage of covering material.
- Hydrophobic additives prevent the formation of large drops of condensation that can cause burns to plants. Moisture on such a film is distributed in a thin layer and flows down, practically without impairing the light transmission of the coating. In the film characteristics they are also called antifog.
- Sliding additives improve the plasticity and smoothness of the film surface, making it more pleasant to use.
- Phosphors are components that help convert ultraviolet light waves that are useless for plants into the visible part of the spectrum. This increases plant illumination and accelerates photosynthesis and growth. Another feature of light-transforming films is the weak transmission of infrared rays to the outside, due to which the greenhouse releases heat more slowly at night.
Adding just 1% antistatic agent 104355-E is enough to prevent dust accumulation on the surface of EVA films
The effect of using chalk additive F-2 in LDPE film of various thicknesses
The influence of a combined additive (sliding + antistatic agent) on the technical parameters of a film produced by blowing a high-density polyethylene sleeve
Comparative results of phosphor service life in film
Note! Identifying film with phosphors is quite simple: you need to shine an ultraviolet lamp or blue LEDs through it. The light passing through the film should turn red.
Ethylene acetate
Many people call the best film for greenhouses made from a copolymer of ethylene and acetate. These are special types of polymers that have increased mechanical strength. Hydrophilic granules are also sometimes added to them; the composition turns out to be frost-resistant. Thanks to this, such film can last for several seasons. It is well suited for large non-dismountable greenhouses and even winter greenhouses. The optimal thickness of the material for covering is up to 0.5 millimeters. Although films up to 1 millimeter thick can be found on sale, they practically do not allow the sun’s rays to pass through. The main disadvantage of this material is the likelihood of plants overheating in warm weather with intense sunlight.
The full name of this type of film is ethylene vinyl acetate. It is a cross between polyethylene and vinyl chloride. But unlike PVC, such covering material is completely safe for both the environment and humans. The main disadvantage is low resistance to temperature influences, which does not allow the use of this type of material in extremely hot climates for plant protection. The film transmits up to 98 percent of ultraviolet radiation, so the air inside will warm up instantly in sunny weather. If the frame of the greenhouse is metal, under such conditions it will quickly heat up to a temperature critical for the material. Already at plus 55 degrees, melting can begin. Therefore, when assembling a greenhouse, it is better to choose a plastic or wooden body.
On a note! All metal, including light aluminum and galvanized steel, heats up equally in the sun.
Ethylene acetate is highly elastic, so it should be carefully tensioned during installation. The film is not afraid of punctures, so even inexpensive fasteners can be used. The service life is about three years, but only if the greenhouse is not dismountable.
When choosing a film for a greenhouse or greenhouse, you should pay attention not only to the price, but also to the service life and insulating properties. For sunny and hot climates, light stabilization indicators are relevant, while for northern regions, the ability of the material to withstand low temperatures and retain heat inside is important. When purchasing, you should carefully study the composition, safety and environmental friendliness, so you can find an option for any task.
Ordinary polyethylene film
The cheapest type of film, its service life is only a few months. This film is used for greenhouses and greenhouses, from which the cover is removed for the winter. Change annually or every two years.
Polyethylene film
The film is produced in rolls 50 or 100 m long in the form of a sleeve; its width according to GOST is 1.5 m, 2 m or 3 m. The thickness of the film can vary from 40 to 200 microns. A thin film (up to 100 microns) is suitable for temporary greenhouses; a more durable film can be used for greenhouses with a large area of walls and roof.
Advantages of ordinary polyethylene film:
Flaws:
- low strength, the film can be easily damaged with a sharp tool;
- easily sag, stretch and tear from rain, snow and wind;
- has a tendency to form condensation and dew drops;
- accumulates a static charge and attracts dust, quickly becoming dirty;
- polyethylene is susceptible to UV radiation, under its influence the polymer chains are destructured, and the film becomes brittle;
- the air in a greenhouse covered with ordinary film cools quickly at night.
PET film
It is advisable to use such a film if the design of your greenhouse involves dismantling it for the winter. In this case, the cost of purchasing a covering material will be low, and the film will not have time to lose its performance characteristics.
Note! For greenhouses and hotbeds, it is recommended to use grade 1 film labeled LDPE. Grade 2 film (HDPE) does not have the required strength and elasticity and quickly breaks and deforms.
Main characteristics
No. 7. Film density and thickness
The denser and thicker the film, the better it will cope with negative environmental factors. In the case of conventional polyethylene film, thickness has little effect on durability, but when it comes to stabilized materials, this factor is more important.
Externally, it is impossible to distinguish between films with a thickness of 200 and 100 microns , which is what unscrupulous sellers take advantage of. To protect yourself from a bad purchase, it is worth remembering that a thicker film weighs more: a linear meter of 200 micron film weighs 530 g , 150 microns - 400 g, 120 microns - 320 g, 100 microns - 260 g and 80 microns - 210 g. For greenhouses, it is better to choose a film with a thickness of 150-200 microns.
Light-stabilized hydrophilic film
Thanks to the introduction of various additives into the polyethylene structure, stabilized films have improved characteristics and a long service life - up to 6 seasons. You can leave it on the frame for the winter - thanks to the UV blocker and plasticizer, the film is not destroyed by frost and aggressive spring sun.
Light stabilized film
In addition, UV filters prevent the penetration of ultraviolet radiation into the greenhouse, which inhibits the activity of pathogenic microorganisms and pests - thrips and whiteflies without UV rays lose orientation in space and die. Hydrophilic additives prevent the appearance of drops and the accumulation of dust on the surface of the film, so the film does not lose transparency for a long time.
The film is produced in rolls of standard sizes: length 50 or 100 m, sleeve width 1.5, 2 or 3 m. The thickness of the stabilized film can be from 100 to 200 microns. Film with stabilizers can be transparent with a slight blue tint or colored. Over time, the pigment may partially fade, but this does not affect the properties of the film.
Greenhouse light-stabilized film, 150 microns, 6 m width
Advantages of stabilized polyethylene film compared to conventional polyethylene:
- extended service life - up to 6 seasons or 3 years without removing the coating;
- increased strength and elasticity;
- increased heat capacity;
- absence of condensation and dew;
- good light transmission for a long time;
- inhibition of viruses, bacteria and fungi, as well as pests.
The disadvantages include a higher price, but the costs are recouped over several years of using the film. It is advisable to install them on non-demountable greenhouses, including those for winter use - they often suffer from whitefly attacks.
Note! In southern regions with hot daytime sun, you can use colored light-stabilized film - it transmits less light, so the plants will not overheat.
Prices for light-stabilized film
light stabilized film
Hydrophilic material with stabilization
Gardeners and gardeners have to change polyethylene shelters due to such a phenomenon as the decomposition of the polymer under the influence of ultraviolet radiation. The fibers gradually lose their elasticity, become thinner, and as a result the film completely loses its properties. Hydrophilic material is a modified version that has already added elements that make the fibers immune to the damaging effects of sunlight.
On a note! Ultraviolet radiation destroys covering materials even in the cloudiest regions. A small number of sunny days does not mean low radiation levels.
From the point of view of installation and disposal, such films are no different from all others. They are easy to break through with sharp objects, so installation is carried out carefully, using plastic pipes, clamps and a frame to create a greenhouse. The service life can be determined by the color of the material: yellow - up to a year, red - up to two years, green - up to three years.
Heat-retaining film with phosphor
This film contains components that convert the ultraviolet component of sunlight into infrared, and also prevent thermal radiation from escaping outside. Film with a phosphor has a scattering effect, creates even light throughout the entire greenhouse, and prevents leaf burns. The spectrum of sunlight is adjusted, the plants receive maximum beneficial rays.
Scheme of action of light-converting film
Maximum film width is 6 m, roll length is 100 m. Film thickness is 100-200 microns. Color – transparent or with added dyes.
Advantages of light transforming film:
- long service life - up to 5 seasons;
- increased thermal insulation properties;
- adjustment of the color component of the spectrum, increasing the number of blue and red waves by 40-60%;
- inhibition of pathogenic microorganisms and pests;
- accelerated growth and high yield of cultivated crops;
- allows you to grow capricious heat-loving plants in any region.
Heat-retaining film
Among the disadvantages, it is worth noting a small range of widths and a higher price. Film with phosphor is recommended for use in regions where cloudy and cool weather prevails. The temperature in a greenhouse covered with a light-transforming film is always 3-4 degrees higher than with a conventional covering, and the daily temperature difference is not so pronounced.
Light-converting film “Urozhay” with UV protection
Note! Well-known brands of films with phosphors: “Polysvetan”, “Redlight”, “Urozhay”, “Anti-mold”, “Biosvet”.
Which film to choose for a greenhouse based on color?
Transparent and white films for greenhouses predominate on the market, but manufacturers also offer multi-colored coatings. Colored coatings are used to refract sunlight to change the hue, which will help improve crop yields. In cloudy weather, plants do not receive enough yellow and red spectrum, so covering material of similar shades makes up for this deficiency.
Chinese film for greenhouses, white and blue, creates daylight even at dusk. The coating allows sunlight to pass through and blocks harmful radiation. Two-layer black and white film for greenhouses is used for mulching and weed control. Placed on the beds with the light side up, which prevents overheating of the soil.
Film "Svetlitsa"
A film based on polyolefins with a long service life and excellent performance characteristics: increased strength and elasticity, high light transmittance, heat-retaining properties. The standard hose width is 1.5 or 2 m, thickness is from 120 to 200 microns. The color of the film is transparent with a slight yellow tint.
Film "Svetlitsa"
Advantages of the film “Svetlitsa”:
- durable, stretches well, is not afraid of punctures;
- frost resistance up to -80°C;
- high wind resistance - up to 18 m/sec, as well as the ability to withstand hail and heavy precipitation;
- light transmittance – up to 95% in the visible spectrum and up to 80% in the UV radiation spectrum;
- good heat-retaining properties;
- hydrophilic effect - condensate settles on the film in small drops and flows evenly down the walls without causing dripping;
- the joints of the film stick together, ensuring the tightness of the coating; when dismantling, they are easy to separate;
- service life without removal from the greenhouse is at least 7 years.
The film has practically no disadvantages, except for the high price. The film has several modifications for different regions. For northern latitudes, a transparent film is used; for southern regions with active sun, a matte film is used. The light transmission of the latter is lower than that of transparent film, which allows you to avoid burns during the daytime. In the evening, the matte film slowly releases heat, eliminating temperature changes.
Greenhouse under matte film “Svetlitsa”
Note! Due to its high frost resistance, in winter the film does not lose elasticity, does not tan or crack when clearing snow.
Prices for Svetlitsa film
film room
Multilayering is a guarantee of quality
Multilayer technology provides for the presence of various additives and a more durable structure. These films for greenhouses have improved characteristics:
- Increased strength;
- UV blocking;
- Light scattering effect;
- Adjustment of thermal and infrared radiation;
- No condensation;
- Durability.
Typically multilayer films consist of 3-5 layers. No matter how many layers, the covering material looks uniform.
PVC film
PVC film is similar in characteristics to light-stabilized polyethylene, but at the same time has increased elasticity and strength. You can distinguish PVC film from polyethylene by its absolute transparency without a bluish matte tint. Due to its resistance to cracking, the transparency of the film is maintained throughout its entire service life. The light transmittance of PVC film is close to 90%.
PVC film
The film is sold in rolls with a length of 50 to 150 m and a web width of 1.4-1.5 m. The thickness of PVC film is 150 microns. The surface texture is smooth and sliding, which ensures poor wettability - water drops simply bounce off the material.
Advantages of PVC film:
- high degree of protection against UV radiation - it is converted into blue and cyan wavelengths useful for plants;
- the ability to retain heat well inside the greenhouse due to poor transmission of infrared radiation;
- the breathability of the material allows plants to breathe and improves thermoregulation;
- high hydrophilic properties;
- the film is not prone to cracking and contamination;
- antistatic properties prevent dust settling and film clouding;
- high elasticity eliminates ruptures and damage due to careless handling, hail and wind;
- The service life of PVC film is at least 4 years without removal from the frame for the winter period.
Flaws:
- higher price than polyethylene;
- Proper disposal is required.
Greenhouse covered with PVC film
The elasticity of PVC film allows it to be stretched 1.5-1.7 times without damage, after which it will return to its original shape. This property is useful for greenhouses and greenhouses with a low roof slope, when water can accumulate in the film cover. In this case, polyethylene breaks.
Note! When PVC film is burned, a poisonous gas is formed that paralyzes the respiratory system. You cannot burn it along with garden waste!
What do we have?
We have a wide range of useful items for temporary greenhouses and other similar structures. We:
- We offer exchange and money back guarantees;
- We provide prices from the manufacturer;
- 100% money back.
Working with us is easy and pleasant.
Modern farming is difficult to imagine without greenhouse farming. The presence of a greenhouse becomes relevant immediately after the end of the winter period, when many summer residents already want to start growing a garden, but the soil is still frozen. A unique climate is created inside the greenhouse, friendly to growing vegetables. The key to a successful start to the summer season is a reliable greenhouse.
Reinforced polyethylene film
One of the most durable types of film coatings is reinforced polyethylene. It is a mesh made of twisted polyethylene, polypropylene thread or fiberglass, sealed between two layers of light-stabilized polyethylene. Thanks to the reinforcing frame, the strength of the film is much higher than that of conventional polyethylene or PVC.
Reinforced film
The film is produced in rolls 15 or 20 m long, 2 to 6 m wide. The thickness of the film is not uniform, so to describe its strength, a characteristic such as density is used - it can be from 80 to 200 g/m2. There are also denser films, but they are not used for greenhouses. The color of the film is transparent, matte white, green or blue. Yellowing indicates poor quality or improper storage of the material.
Advantages of reinforced film:
- increased strength, resistance to wind and precipitation;
- simple repair - the reinforcing mesh keeps the material from spreading when punctured;
- resistance to UV radiation, light stability;
- long service life - up to 6 years.
Flaws:
- reduced light transmittance - no more than 80%;
- an uneven surface contributes to dust and contamination;
- quite high price.
Transparent reinforced PVC film for greenhouses and greenhouses
Reinforced film is used on permanent greenhouses made of wood or metal in areas with strong winds and precipitation - it is able to withstand them. Also, convenient covers for greenhouses and greenhouses are made from reinforced film.
Greenhouse with reinforced film cover
Note! The film for the cover can be sewn together in the usual way or through a sealing tape, and also zippers, Velcro and other fasteners can be sewn to it.
Prices for reinforced film
reinforced film
Color matters
The color of the film indicates its beneficial characteristics and helps plants absorb the most favorable spectrum of solar radiation. Color additives are spectrum mixers:
- lightproof black mulching - covering film for greenhouses;
- blue and blue film for greenhouses has good anti-condensation properties and is destroyed in the ground within 4 months;
- pink three-layer – translucent and durable, service life about 6 years;
- black and white protects plants from being burned by the sun's rays.
The heat-retaining characteristics of the material depend on the additives and vary in color
Air bubble film
Three-layer polyethylene film: the top and bottom layers are smooth, and the inner one forms bubbles filled with dry air. Thanks to this structure, the thermal insulation properties of the film can be compared with polycarbonate and significantly exceed ordinary polyethylene.
Three-layer bubble film
The film contains light-stabilizing and light-converting additives - phosphors. The spectrum inside the greenhouse is close to optimal, which increases the rate of growth and ripening of the crop by 10-15%. Hydrophobic additives prevent the appearance of water droplets.
The roll length is 25 or 50 m, the width is 1.2 or 1.6 m. The thickness of the bubble film can be 4, 6, 8 or 10 mm.
Bubble wrap
Advantages of bubble film:
- excellent thermal insulation;
- sufficient mechanical strength;
- damage to one air chamber does not affect adjacent and general thermal insulation properties;
- the closed structure prevents dust, water and insects from entering the cavity;
- does not form drops of condensation;
- allows you to create diffused light of the optimal spectrum in the greenhouse;
- light stabilizers and UV filters extend the service life of the film to 3-5 years without removal from the frame;
Flaws:
- small standard width; gluing of the material may be necessary during installation;
- quite high price.
It is advisable to use air bubble film in spring or year-round greenhouses with heating; due to its good thermal insulation properties, heating costs are reduced by 35-45%.
Bubble film on a greenhouse
Note! It is not recommended to use double-layer packaging bubble film for greenhouses - the uneven surface contributes to the accumulation of dust and dirt, in addition, the material does not contain special additives.
How to extend the life of film
Even durable types of films for greenhouses require proper installation and careful handling, otherwise the service life may end earlier than predicted. The table contains expert advice on the use of greenhouse films.
Table. Step-by-step instructions for installing and operating film greenhouses.
Action, photo | Description |
Preparing the wooden frame | All parts of the wooden frame in contact with the film must be sanded with fine sandpaper. Burrs, sharp edges and irregularities will lead to punctures and tears. The fasteners are embedded flush into the wood. The wood is coated with an antiseptic or paint and dried well - the solvent contained in it can destroy the film. |
Preparing the metal frame | The metal frame must be sanded to remove rust, and the welding areas must be cleaned with a grinder. The fasteners are positioned so that their protruding parts do not come into contact with the film; if this is not possible, gaskets made of foamed polyethylene are provided. The frame is coated with a primer and then with light-colored paint - dark metal in the sun heats up to 70-80 degrees, which will damage the film. |
Optimal temperature for installation | It is best to stretch the film onto the frame at an ambient temperature of 10-15°C. At the same time, the film has average linear dimensions, which will allow it to be stretched well without sagging, but at the same time without excessive stress. It is better to do this in cloudy weather or in the evening - in the daytime sun the film glares, so the creases on it are difficult to see. |
Reinforcing the ridge and corners | The film is most often wiped on the ridge of pitched greenhouses or on the corners - where it fits most tightly to the frame. It is recommended to pre-glue these places with transparent tape on both sides. They also tape the bend of the film sleeve with tape - due to the nature of the technology, in this place it is most vulnerable. |
Attaching the film to the frame | The film is attached to the frame using self-tapping screws or nails with a wide head and a rubber washer, or through a strip. The plank can be a wooden strip, strips of rubber or polymer material, or a strong tape. The film overlaps at the junction of the strips are made at least 15 cm and taped for reinforcement. |
Sagging protection | On pitched roofs with a slight angle of inclination, water can accumulate in the film. To strengthen the structure and avoid damage to the film, you can stretch the insulated wire parallel to the rafters or crosswise. The ends of the wire are carefully insulated so that they do not pierce the film. You can also install additional rafters from the slats. |
Caring for film in summer | Dust and dirt, for example from splashes during heavy rain or intensive watering, are washed off the film with a weak stream of water. If necessary, you can use a soft sponge and a solution of laundry soap or dishwashing detergent - they do not have a harmful effect on the film. |
Film repair | Punctures and small tears in the film can be sealed with ordinary transparent tape on both sides in one or two layers. Before this, the film must be washed to remove dirt, wiped or dried. It is usually useless to repair large damages and breaks in the film. It's easier to change a separate sector. For dense options, it is better to use a special film device. |
Preparing for winter | Non-removable film greenhouses must be washed and dried in the fall at above-zero temperatures, and all damage must be repaired. The greenhouse frame is reinforced with supports if it is not strong enough. Snow is removed from the film regularly using a soft brush, avoiding sagging. It is better to remove the film from a roof with a small angle of inclination for the winter. |
Adhesive double-sided tape Fixit M-2 for fastening and repairing film for greenhouses and greenhouses
Hot air gun 8018LCD
Greenhouse film
There are more than a dozen new varieties of film on the domestic/foreign market, not counting experimental ones. They are strikingly different from simple polyethylene film in their qualities. Moreover, in terms of price, availability, wealth of choice and ease of handling. Read more here.
Tips for constructing greenhouses
Many summer residents prefer to build greenhouses and greenhouses from film with their own hands. Experienced people, learned from their own mistakes and miscalculations, know perfectly well how to handle this or that material, how best to fasten it, etc. Those who do this for the first time, before starting work, watch thematic videos, consult with experienced gardeners, or rely on their own knowledge. Our advice will not hurt them either:
- The material has a high coefficient of thermal expansion. Therefore, attaching it to the frame should be avoided in extreme heat or at sub-zero temperatures. In the first case, it may not withstand strong tension in winter, in the second, it will seriously sag in summer.
- One of the disadvantages of the film is its small width. But it is easily glued together with a soldering iron, iron or special adhesives.
- When using a metal frame, the instructions require that it be wrapped in fabric or painted in several layers of white paint. The reason for such precautions is that the film quickly becomes unusable when it comes into contact with rust. In addition, in extreme heat, when the metal heats up, it can simply stick to the frame elements.
Advice. The best option is considered to be a greenhouse made of PVC film. Plastic profiles or pipes used to construct the frame do not corrode, do not heat up and cannot damage the coating in any way.
Photo of a prefabricated frame made of PVC pipes
- If the film is used for many years on a wooden greenhouse without dismantling it in places where it comes into contact with the wood, the latter may begin to rot. To prevent this, the frame elements must be treated with an antifungal compound and painted before the coating is installed. Once a year (in the fall, after harvesting), it won’t hurt to additionally treat problem areas with an antiseptic.